Product transfer and preparation systems
Los sistemas de transferencia y preparación de producto están diseñados para gestionar de forma controlada todas las etapas intermedias del proceso de fabricación, desde la preparación de formulaciones hasta su dosificación, filtración y transferencia entre equipos.
Transfer systems y preparation product
Product transfer and preparation systems are designed to manage all intermediate stages of the manufacturing process in a controlled manner, from formulation preparation to dispensing, filtration, and transfer between equipment. They ensure process stability, operational precision, and adequate hygienic conditions, integrating fully into the production flow and adapting to the specific requirements of each facility.
Technology and design
Skid-mounted modular design for direct plant integration
Custom configuration using 3D model and P&ID validation
Manufactured in AISI 316L or AISI 304L stainless steel
Load cell, flow meter, or level dosing systems
Process-specific dosing tolerance control (0.5 % – 1.5 %)
Adapted propulsion systems: pumping, pressure, vacuum, or pigs
Integration of filtration with sterilizing membranes (PES, PVDF, or others)
Filter integrity testing (bubble point, diffusion, or other)
Integration of agitation, dosing, and thermal control in skids
Instrumentation: pressure, temperature, flow, level, or weight
Automation via HMI and SCADA with 21 CFR option
GMP environments and ATEX configurations compatibility
Productive versatility
Product preparation
They allow for mixing, raw material incorporation, and formulation conditioning operations under controlled parameters, ensuring homogeneity and repeatability in each batch.
Controlled dosing of components
They facilitate the precise incorporation of ingredients into the process, adapting to weight or flow rate dosing strategies and ensuring formulation compliance.
Filtration and product quality control
They allow the removal of particles and microbiological contaminants in critical stages of the process, ensuring product quality before sensitive operations such as aseptic filling.
Transfer between process stages
They ensure controlled product movement between equipment, maintaining stable conditions and preventing alterations during its transport within the plant.
Integration into manufacturing lines
They integrate with reactors, bioreactors, cleaning and packaging systems, forming part of the complete production flow and facilitating operational continuity.
Equipment Types
Dosing systems
They allow raw materials to be incorporated into the process with precise quantity control, ensuring accuracy, repeatability, and traceability in each operation. They adapt to the product's behavior and the level of precision required by the formulation.
They are integrated into automated manufacturing sequences, synchronizing with other process equipment and ensuring batch-to-batch consistency.
Filtration systems
They allow for controlled retention of particles and microorganisms, ensuring the microbiological quality of the product at critical stages of the process. They are particularly relevant in sterilizing configurations for heat-sensitive products.
They are integrated as a preliminary step before aseptic filling or in the preparation of solutions, ensuring compliance with regulatory requirements and protection of the final product.
Product transfer systems
They allow fluids to be moved between different stages of the process while maintaining controlled flow and pressure conditions, ensuring operational stability and continuity.
They adapt to the product's rheological behavior and allow the integration of solutions such as PIG systems for product recovery and performance optimization.
Product preparation skids
They integrate into a single platform the mixing, dosing, thermal control, and instrumentation operations necessary for the preparation of formulations.
They allow for centralized product preparation under controlled conditions, facilitating process automation and integration into the production line.
Applications
Pharmaceutical sector
Preparation of liquid pharmaceutical solutions
Dosage of suspensions in bulk product“
Sterilizing filtration before filling
Preparation of aqueous and oily phases
Product transfer between stages
Dosage of hydroalcoholic solutions
Biotechnology sector
Preparation of liquid culture media
Buffer solution dosing
Filtration of biological solutions
Conditioning of auxiliary solutions
Cosmetics industry
Dosing of liquid cosmetic ingredients
Cosmetic product transfer
Cosmetic Formulation Conditioning