Deaeration and Venting Systems

Our deaeration and venting systems are designed to remove air and non-condensable gases from the product before critical process stages, optimizing thermal performance and protecting the integrity of sensitive formulations. Their integration into the production line allows for improved process stability, reduced oxidation risks, and ensures homogeneous conditions before operations such as pasteurization, sterilization, or filling.

Deaeration and Venting Systems 

Our deaeration and venting systems are designed to remove air and non-condensable gases from the product before critical process stages, optimizing thermal performance and protecting the integrity of sensitive formulations. Their integration into the production line allows for improved process stability, reduced oxidation risks, and ensures homogeneous conditions before operations such as pasteurization, sterilization, or filling. 

Complementarily, regulated venting systems allow for the release of trapped gases in tanks and lines without compromising process pressure stability. 

Technology and design

Custom design adapted to the process with 3D validation and P&ID
Application of vacuum and separation for dissolved gas extraction
Configuration for continuous or staged degassing
Integración de condensadores para recuperación de compuestos

Pumps and vacuum systems sized according to flow rate and viscosity

Vacuum and flow control using pressure and level sensors
Integration of flow meters and automatic controllers
Automatic and manual valves for safe operation
Vent systems with controlled purge valves
Design to prevent overpressure or vacuum in a process

Productive versatility

Thermal performance improvement

Air removal reduces thermal resistance in treatments like pasteurization or sterilization, promoting more efficient and homogenous heat transfer in the product.

Oxidation protection

The reduction of dissolved oxygen minimizes the degradation of active ingredients, excipients, or sensitive compounds, protecting the stability of pharmaceutical and cosmetic formulations.

Stability in mixing and filling processes

The removal of microbubbles improves the reproducibility of mixtures, prevents problems in filling stages, and contributes to the consistency of the final product.

Controlled pressure management in process

Regulated venting systems allow trapped gases to be released without altering the system's pressure conditions, ensuring operational stability in tanks and lines.

Key solutions and benefits

Air removal before critical process stages

They reduce the presence of dissolved gases that can affect heat treatments or later stages.

Protection of oxidation-sensitive formulations

The removal of oxygen helps preserve the stability of sensitive products.

Improving efficiency in thermal processes

Reducing air in the product promotes more uniform heat transfer.

Prevention of operational problems due to the presence of bubbles

They prevent instabilities in mixing, transferring, or filling caused by trapped air.

Stable pressure control in lines and tanks

Regulated venting systems allow for the release of gases without altering the process equilibrium.

Integration into existing process lines

They are incorporated into the production flow without modifying the installation's dynamics.

Applications

Pharmaceutical sector

Degassing of liquid pharmaceutical solutions
Oxygen Removal in Sensitive Suspensions
Deaeration of hydroalcoholic solutions
Bulk product preparation before filling
Gas control in liquid formulations
Product stabilization prior to thermal processing

Biotechnology sector

Degassing of liquid culture media
Gas removal in buffer solutions
Gas control in fermentation processes
Preparation of solutions for bioreactors
Fluid stabilization in cell culture
Degassing of auxiliary biological solutions

Cosmetics industry

Deaeration of creams and emulsions
Air removal in gels and lotions
Degassing of hair products
Removal of microbubbles in cosmetic bases
Formulation preparation before packaging
Final cosmetic product stabilization

Veterinary sector

Degassing of veterinary liquid solutions
Removal of suspended gases in animal slurries
Deaeration of antiseptic solutions
Product preparation before packaging
Stabilization of veterinary formulations
Air control in animal hygiene products