Process reactors
Our reactors are designed and manufactured completely to order, adapting to the specific needs of each process and sector. From sterile pharmaceutical environments to cosmetic or veterinary applications, each piece of equipment is configured to ensure process stability, batch repeatability, and maximum operational reliability.
Process reactors
Our reactors are designed and manufactured completely to order, adapting to the specific needs of each process and sector. From sterile pharmaceutical environments to cosmetic or veterinary applications, each piece of equipment is configured to ensure process stability, batch repeatability, and maximum operational reliability.
Technology and design
Manufacturing volumes between 10 L and 4,000 L
Design pressures from absolute vacuum (-1 barg) to 10 barg
Manufactured in AISI 316L or AISI 304L
Interior finishes to Ra < 0.4 µm as required
ASME-BPE Options (SF1, SF4) electropolishing) according to application
Heating and/or cooling shirt configuration
Stirring systems Rushton, Cowles, Turrax, Ultraturrax
Instrumentation: pressure, temperature, pH, dissolved O₂, level
Gassing options (air, O₂, N₂, CO₂) and inlet at sparger
Ready for CIP, SIP, or combined CIP/SIP
Control system with HMI and SCADA according to 21 CFR
Configurable recipes and remote access
Productive versatility
Product Manufacturing with Process Control
Equipment designed for the controlled preparation and manufacturing of liquid and semi-solid products, where homogeneous mixing, thermal control, and parameter stability throughout the batch are required.
Mixing, dissolution, and homogenization of formulations
Integrated heat treatment in the process
Hygienic Processes and Regulated Environments
Integration into production lines and transfer
Possibility of configuring connections, instrumentation, and automation to integrate with transfer, dosing, filtration, and other process equipment systems.
Key solutions and benefits
Process stability
It maintains constant manufacturing conditions, preventing deviations that affect product quality.
A single reactor for different formulations
The mixing system configuration allows for the manufacturing of products with very different behaviors.
Manufacturing and thermal control in a single piece of equipment
Integrate product heating or cooling during the manufacturing process itself.
Reducing time between batches
The CIP/SIP design allows the reactor to be cleaned or sterilized without disassembly.
Seamless integration into existing installations
The equipment is designed to connect directly with dosing, transfer, or filtration systems.
Manufacturing repeatability between batches
Automation allows you to always operate under the same process conditions.
Applications
Pharmaceutical sector
Oral and topical suspensions with controlled solid-liquid dispersion
O/W and W/O pharmaceutical emulsions stabilized
Syrups and sweetened oral solutions
Aqueous solutions for topical or oral applications
Hydroalcoholic solutions and pharmaceutical antiseptics
Preparation of aqueous and oily phases for formulation
Manufacturing of “bulk”pre-fill pharmacist
Mixing and thermal conditioning of active ingredients
Biotechnology sector
Preparation of liquid culture media
Preparation of buffer solutions
Mixing and thermal conditioning of auxiliary solutions
Preparation of solutions for bioreactor feeding
Homogenization of mixtures with pH and oxygen control
Preparation of Biological Process Solutions
Dissolution of compounds in controlled liquid phases
Thermal conditioning of biotechnological solutions
Cosmetics industry
Facial and body creams
Stabilized cosmetic emulsions
Personal care gels
Toothpastes and semi-solid pastes
Aqueous cosmetic lotions and solutions
Liquid or semi-solid hair products
Preparation of cosmetic bases for reformulation
Mixing and thermal conditioning of formulations
Veterinary sector
Veterinary oral suspensions
Aqueous solutions and hydroalcoholic solutions
Antiseptic and disinfectant preparations
Liquid animal hygiene products
Bases for veterinary topical formulations
Mixing and thermal conditioning of external products
Preparation of liquid veterinary solutions
Homogenization of liquid and semi-solid formulations